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    Back to Compressed Air Tools

    Header Pressure Optimizer

    Right-size discharge pressure targets and quantify the energy penalty of running headers too high.

    Built by Top Industrial Talent for the technicians and service teams who keep compressed air systems running.

    Header Pressure Optimizer

    Compare your system header pressure to what the plant actually needs - see the energy you can recover.

    System header pressure
    psig
    Highest end-use need
    psig
    Annual compressor energy $
    $/yr
    Potential Saving
    $4,000/yr
    Drop header ~20 psi (keeps 10 psi margin) ≈ 10.0% energy
    Evaluate

    Every 10 psi above optimum wastes ~5% energy. Confirm the pressure is genuinely required.

    Source:CAC Controls (2010)ABP, Distribution Piping

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